SawStop Circular Saw


January-April 2026

Duration: 15 weeks

Project Description:

Redesign an existing handheld power tool. Uncover current problems and complaints to discover how to improve the chosen tool.

Project Goals

I chose a circular saw as my redesign. I plan to incorporate SawStop technology into a handheld circular saw, all while increasing the simplicity and user-friendliness of the tool.

In Progress…

Stay tuned for updates!

Branding/Features Decision: SawStop

CAD Journey

Necessary components for SawStop mechanism

Original body “drape” form combined with components + early handle ideation with existing models

New form experimentation based on the internal mechanism

New form experimentation with tighter tolerances to minimize size

Two possible early prototype forms

Stay tuned for more…